AV5-1C Single Cylinder Volumetric Filling Machine

ASSET Single Cylinder Industrial Liquid Filling Machine

  • ASSET AV5-1C simple, industrial, single cylinder volumetric (liquid) filling machine
  • Choice of Semi-Automatic or Automatic operation
  • Fills liquids, creams, pastes, and suspensions between 500ml and 5000ml (under 500ml and over 5000ml with upgrades)
  • All pneumatic system provides flameproof operation
  • Heavy duty design to last decades
  • Easy cleaning of wet parts – no tools required
  • Compact construction requires minimal floor-space
  • Made in Australia
  • Please download our brochure (click here)

Heavy Duty Design

10 Year+ Service Life

Australia

Made in Australia

Machine Description

The ASSET AV5 series of volumetric filling machines also offer a simple to operate heavy duty design with a proven history of reliability, ease of use and cleaning. The core difference between the AV3 and AV5 series is that these machines are engineered for strength and robust functionality. Typically, this is required to handle larger fill volumes and industrial grade products such as paints, oils and cleaning products.

Another difference is that this all-pneumatic machine has been fitted with our Spool valve as standard. Spool valves manage thicker liquids with ease up to 95° Celsius.

As per ASSET’s other machines, the AV5 series are self-priming from various product supply methods e.g. close coupled hopper, suction hose inlet assembly, elevated or floor level product tank, or low-pressure pump feed.

The cylinder design enables quicker dismantling without tools, and easy, thorough cleaning of wet parts.

Although designed primarily for bench or trolley mounted semi-automatic operation the, AV5 series design can be incorporated into an automatic conveyor line or specialised filling application.

For safety, the stroke adjustor, air cylinder and product cylinder drive assembly are enclosed by an interlocked polycarbonate cover.

  • 5000ml product cylinder model as standard, infinitely adjustable between 10% and 100% of the rated volume
  • Unique design engineered for its strength and robust function. Geared to handle larger fill sizes, volumes and industrial grade products with ease
  • Bottom-Up Fill (BUF) assembly
  • Self-priming from any floor level or elevated product tank
  • Volume adjustment (whilst running) by single hand wheel
  • All pneumatic system provides flameproof operation suitable for use with flammable products (PLC option will required modifications)
  • Heavy duty pneumatic product cylinder drive system
  • Equipped with an air operated Spool valve system (standard). This provides a positive valve seal, unaffected by product supply head height
  • Although designed primarily for benchtop or trolley mounted Semi-Automatic operation, the AV5-1C design readily lends itself to incorporation into Automatic conveyor line filling
  • Integral 304-grade stainless steel base and cladding of bench or trolley mounting
  • Wetted parts (components that are in contact with your product) are manufactured from 316-grade stainless steel (food & pharmaceutical grade) and food -grade engineering plastics
  • Product piston fitted with O-ring energised polymer glide ring seal
  • Quick-connect tri-clover product inlet / outlet fittings. 304-grade or optional 316-grade stainless steel
  • Individual fill-speed and recharge-speed controls
  • The stroke adjustor, air cylinder and product cylinder drive assembly are enclosed by an interlocked polycarbonate cover for your sfatey
  • Product cylinder and valve dismantles by hand for ease of cleaning – no tools required
  • Suitable for cleaning with warm water hose down
Width

1050mm

Depth

540mm

Height

310mm

Weight

105kg

Operation Mode

Automatic, Semi-Automatic

Filling Nozzles

1

Minimum Container Volume

500mL

Maximum Container Volume

5000mL

Air Pressure Required

600Kpa (80psi)

Air Consumption

10CFM

Machine Type

Liquid Filling

Options

  • Choice of Semi-Automatic or Automatic operation
  • Automatic conversion for conveyor systems features “no bottle – no fill” safety device and container gating
  • Cycle counter for multiple shot filling of containers greater than 5000ml
  • To increase versatility this machine has a 1500ml product cylinder insert (for filling under 500ml)
  • Various nozzle configurations (liquid, cream, suck back, positive shut off (PSO), vacuum PSO, screen, plug)
  • Stainless Steel screw levelling jacks
  • Footswitch circuit for hands free one-shot filling
  • PLC controlled Stepper Motors; Stroke and BUF
  • PLC Recipe Management (50+ Recipes)
  • PLC Integration with Conveyor and/or Capper

Some Of Our Clients

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unilever-logo-01-500x500-min
johanson_and_johanson
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